Falcon intros lightweight power conversion

Lithium-polymer battery weighs about a third of lead-acid batteries, takes load off mobile military apps

Falcon’s new ultralight lithium-polymer battery pack is designed to lighten the load for military power conversion.

The company’s ED LIB Series 5kVA uninterruptible power supply with lithium-polymer battery system features the first battery certified by the Transportation Department for use onboard mobile armored vehicles and high-mobility multipurpose wheeled vehicles, Falcon representatives said. Hundreds of the rackmount ED-LIB Series 5kVA models are being used by the Army in Iraq and Afghanistan, the company said.


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Falcon uses its power conversion system to convert the three-phase, 400-Hz power provided by an auxiliary power unit in the vehicle to a clean, regulated 120 VAC/60 Hz source for onboard computer and communications gear, the company said.

“The Army challenged Falcon to design a lightweight battery pack and the necessary microprocessor-based battery management system for this application,” said Michael Stout, vice president of engineering at Falcon. “With the lithium-polymer battery system weighing 55 pounds, the Army was impressed by the system’s light weight, small size and a stellar backup time of 25 minutes at 2,300 watts — a lead-acid battery equivalent would weight over 150 pounds. Every pound saved is an extra pound of armor on the vehicle and this is vital for occupant safety.”

About the Author

Trudy Walsh is a senior writer for GCN.

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