Energy Department supports development of the first new U.S. aluminum smelter in over 40 years

Energy
February 24, 2026 · 12:32 PM3 min read

A dialogue between U.S. government officials and major U.S. industry leaders has paved the way for the construction of a brand-new primary aluminum smelter in Inola, Oklahoma. At one time, the U.S. had numerous facilities that produced domestic aluminum, but today, the majority of the country’s aluminum requirements are met through imports to the United States for industries that include defense, aerospace, and automotive. Since 1980, there has been no new production capacity in the U.S. to replace declining domestic smelting activities.

Department of Energy support and industry collaboration

U.S. Department of Energy (DOE) officials and major industry stakeholders have continually expressed the need to develop new domestic aluminum production in order to provide additional stability to our domestic supply chain, decrease dependence on foreign imports, and create new opportunities for American workers. High-purity aluminum continues to be produced using the traditional Hall-Héroult smelting process and is still required for many of the U.S.’s most critical uses.

Foreign competition, along with cheaper energy rates in other countries, has greatly reduced U.S. primary aluminum capacity since the late 1990s. For several years, both policymakers and industry leaders have stressed the need to rebuild the U.S. aluminum industry’s production capacity to meet both the domestic industrial needs and national security interests of the United States.

The United States Department of Energy announced that it would support the development of the first new U.S. aluminum smelter to be built in over 40 years. Century Aluminum Company and Emirates Global Aluminium (EGA) were awarded a $500 million grant by the DOE’s Office of Clean Energy Demonstrations (OCED) to construct a new smelter. Leaders of both companies stated that they would continue to work closely together to ensure their respective initiatives were effectively implemented.

Production, jobs, and industrial benefits

The smelter will produce over 500,000 tons of high-purity aluminum each year and will be able to meet all critical defense and industrial application needs. Construction on the smelter is expected to start later this year, and production is expected to begin before the end of the decade. Officials expect the project to support an estimated 1,800 to 4,000 construction jobs and create approximately 1,000 permanent positions for employees who will work at the facility in various engineering, operational, and technical roles.

The smelter will help strengthen the U.S. supply chain by providing domestic production of aluminum, which is critical to the U.S. for use in transportation, electric vehicle production, national defense systems, and renewable energy infrastructure.

In addition to the economic advantages of the smelter project, the project also represents the federal government’s commitment to implementing strategic industrial policies. The Department of Energy has placed a priority on investing in domestic manufacturing and the production of critical materials, including energy-efficient production technologies. As previously mentioned, this initiative is part of a larger effort by the Department of Energy to secure national security, create jobs, and promote sustainable industrial growth.

Looking ahead and strategic significance

Stakeholders involved in the project will continue to monitor the local economic impacts of the smelter and the contributions that the facility will make to the U.S. supply chain once the smelter begins production. Although the smelter will face ongoing issues related to energy costs and global competition, the smelter is viewed as an important step toward restoring U.S. primary aluminum production.

The smelter project represents much more than just one plant. It represents a renewed commitment by the federal government to strengthen America’s manufacturing base and provide essential materials for the U.S. economy of the 21st century. The smelter project is a tangible representation of how collaborative partnerships between the public and private sectors can foster the revitalization of America’s industrial base and contribute to long-term economic growth.

Emile Perreira
Staff writer
Emile Perreira is a professional writer with many years of experience in the publishing industry. His work focuses on current developments in technology, energy, and mobility, translating complex global changes into clear, informative content.