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Fraunhofer unveils ultra-miniature, high-precision sensors dubbed the “eyes and ears” of future AI systems

by Edwin O.
November 26, 2025
in Cloud & Infrastructure
Fraunhofer

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German research powerhouse Fraunhofer has achieved a breakthrough in sensor miniaturization, developing revolutionary fiber-based technologies that promise to transform artificial intelligence capabilities. These ultra-precise sensors represent the culmination of the QUANTIFISENS project, a twelve-million-euro initiative that has positioned Germany at the forefront of optical sensor innovation. The developments signal a new era where AI systems gain unprecedented sensory perception through microscopic yet incredibly sophisticated detection mechanisms.

Revolutionary fiber optics enables unprecedented sensing capabilities

The QUANTIFISENS network of Fraunhofer has developed innovative sensors using specialized glass fibers that can measure various factors of the environment at the same time. The innovative sensing technique involves the measurement of temperatures and acoustics in cables that can detect structural changes in buildings, along with variations in temperatures. The glass fibers used in the sensors can measure micro vibration levels through optical signals.

The group of researchers has been able to create self-driven imaging fiber probes intended for medical applications during surgical practices. The device allows patients to see their tissue inside the body, which can be the heart tissue in this case, through the use of a laser beam to illuminate the images. The device also almost eliminates the necessity of X-ray usage through AI-driven data analysis.

“An efficient knowledge transfer from research to industry – this is what sets us apart. Fraunhofer Gesellschaft is a world leader in this respect,” summarizes Dr. Stephanie Hesse-Ertelt, senior research and development coordinator of the QUANTIFISENS alliance.

Integration of Artificial Intelligence makes sensor data intelligent data

The QUANTIFISENS project has proven the crucial importance of AI in the coupling of sensor modules and their applications. The state of the art of calibration algorithms, together with AI-based data processing, increases the capability of the sensors to understand challenging environment data in real-time. The combined functionality helps in advanced pattern identification to differentiate various types of structural stress, temperatures, and dangers.

The quantum imaging technique developed at the Fraunhofer Institute marks the next step in this direction. The technique employs the principles of nonlinear crystals to transport the information from the image beams of various wavelengths. The technique is of particular interest when used in medical applications because it can image the smallest structures at a low radiation level.

The research also examines edge computing solutions, which facilitate the processing of sensor data when collected. This results in quicker reactions to emergencies involving structural failures and medical crises. The downsizing of sensors and the integration of AI processing capabilities also enable the development of autonomous sensor solutions to make decisions instantaneously without the need for human interaction.

Industrial applications demonstrate practical sensor deployment potential

The QUANTIFISENS project has proven its numerous applications in various sectors of the industry, ranging from the construction sector to the medical field. Specialty fiber cables can be incorporated in the building framework to provide continuous stress measurements of concrete and detect the early symptoms of a fire outbreak and structural cracks. This device provides a marked improvement over the conventional approach of stress measurement through wired cables.

The medical applications of the technology are evident in its precision and the ability to provide real-time images of the surgical environment through the fiber probe. The capability of the device to navigate itself makes surgery simpler and leads to improved patient results because of the accurate procedure. The addition of the VR display makes it possible to provide real-time images from the probe.

A turning point in sensor development has been achieved through the work of Fraunhofer. The QUANTIFISENS project puts Germany at the forefront of the global development of optical sensors and the power of AI-enhanced sensing applications. The work has the ability to transform various sectors from the medical field to the building sector through the enhancement of the role of sensors in AI applications.

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