ICON machinery 3D printing a barracks (ICON/YouTube)

3D-printed barracks opens for Texas Military Department trainees

The Texas Military Department (TMD) plans to house up to 72 Texas National Guard members in a newly constructed 3D-printed barracks.

Working with Austin-based construction company ICON and AFWERX, the Air Force’s innovation incubator, TMD designed and built the first “innovative training barracks” at the Camp Swift Training Center in Bastrop, Texas.

By 3D printing the 3,800 square-foot bay-style building, TMD delivered the barracks faster and at one-third the cost of traditional construction methods. The barracks, which will be fitted with communal bathrooms and showers, will be the largest 3D-printed structure in North America and is expected to last for decades.

Designed by Logan Architecture and structurally engineered by Fort Structures, the barracks were printed using ICON’s Vulcan construction system between December 2020 and April 2021. Ordinarily, 3D printing uses a digitally-generated design to manufacture thin layers of material that are stacked on top of each other, eventually forming a physical object. Here, a construction-scale printer deposited streams of polymer concrete to create the foundation and walls of the barracks.

The end product is said to be capable of withstanding extreme weather conditions including natural disasters. In addition, the structure will be more sustainable than conventional construction material and resilient to more common issues such as mold or water intrusions, ICON Co-Founder Evan Loomis said.

The Texas National Guard plans to build more 3D-printed barracks at Camp Swift and around the state, including ones in Camp Bowie, Camp Maxey and potentially Camp Mabry, TMD Maj. Gen. Tracy Norris told Stars and Stripes.

The 3D-printed facilities may also be deployed in forward locations for expeditionary forces, where the technology can potentially reduce time, cost and construction risks, TMD officials said.

About the Author

Shourjya Mookerjee is an associate editor for GCN and FCW. He is a graduate of the University of Maryland, College Park, and has written for Vox Media, Fandom and a number of capital-area news outlets. He can be reached at [email protected] – or you can find him ranting about sports, cinematography and the importance of local journalism on Twitter @byShourjya.

Featured

  • Records management: Look beyond the NARA mandates

    Pandemic tests electronic records management

    Between the rush enable more virtual collaboration, stalled digitization of archived records and managing records that reside in datasets, records management executives are sorting through new challenges.

  • boy learning at home (Travelpixs/Shutterstock.com)

    Tucson’s community wireless bridges the digital divide

    The city built cell sites at government-owned facilities such as fire departments and libraries that were already connected to Tucson’s existing fiber backbone.

Stay Connected